Manufacturer of a wide range of products which include cast iron gauge plates in chennai.
CAST IRON GAUGE PLATES IN CHENNAI
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Product BrochureProduct Details:
Thickness
70mm
Material
Cast Iron
Color
Silver
Industrial
Yes
Shape
Round
Country of Origin
Made in India
Cast iron gauge plates are precision-engineered tools used for measuring and setting exact dimensions in various industrial and manufacturing processes. They are commonly used in machining, assembly, and inspection tasks to ensure that components are manufactured to exact specifications. Here’s a detailed overview of cast iron gauge plates:
Purpose and Function
Precision Measurement:
Calibration: Used as a reference for calibrating measuring instruments and setting machine tools to ensure accuracy.
Inspection: Provides a flat and stable surface for inspecting and measuring the dimensions of parts and assemblies.
Setup and Alignment:
Machining: Helps in aligning and positioning workpieces during machining processes.
Assembly: Used to check and align components during assembly operations to ensure proper fit and function.
Material Characteristics
Cast Iron:
Material: Typically made from high-quality cast iron, which offers excellent stability and rigidity.
Advantages: Cast iron provides good machinability, thermal stability, and resistance to deformation under load. It is also relatively cost-effective compared to other materials.
Surface Finish:
Grinding: Gauge plates are often ground to achieve a high degree of flatness and smoothness, which is crucial for precise measurements.
Protective Coatings: Some gauge plates may have coatings or treatments to prevent rust and corrosion.
Design and Types
Design Variations:
Flat Plates: Standard gauge plates are flat and used for general measurement and calibration.
Graduated Plates: Some plates may have graduated scales or markings for direct measurement purposes.
Combination Plates: May feature a combination of flat surfaces, slots, and holes for versatile measurement and alignment tasks.
Sizes and Thickness:
Dimensions: Available in various sizes and thicknesses to suit different applications. Common sizes include 300 mm x 300 mm, 600 mm x 600 mm, and custom dimensions as needed.
Thickness: Varies based on the application and required stability. Thicker plates provide greater rigidity and stability.
Applications
Machining:
Setup: Used to set up and align workpieces on machine tools to ensure accurate machining.
Calibration: Helps in calibrating measuring instruments and machine tools.
Inspection:
Measurement: Provides a stable surface for inspecting and measuring manufactured parts to ensure they meet specifications.
Manufacturing and Customization
Fabrication Process:
Casting: Cast iron gauge plates are typically produced by casting, followed by precision grinding to achieve the required flatness and smoothness.
Machining: Additional machining may be done to create slots, holes, or other features as needed.
Customization:
Specifications: Provide detailed requirements, including dimensions, surface finish, and any specific features needed for your application.
Prototypes: Consider prototypes to test the gauge plate’s performance before final production.
Sara Indus products manufactured the high-quality cast iron gauge plates, which have worthiness. They met the customer expectations, like product structure and color. They are located in Chennai, Tamil Nadu, India.