Metal Mould

Approx. Rs 4,500 / PieceGet Latest Price

PU polyurethane Shore D rollers are specialized industrial components designed to handle specific demands in material handling and support applications. Sara Indus Products  is preferred by many customers for their excellent quality and service. The company is based in Chennai, Tamil Nadu, India. It is appreciated by customers for its affordable prices and the ability to visit their workplace or location. Customers were delighted with the timely delivery. The packaging was secure and ensured that the goods were delivered without any damage. They offer customized PU shore D rollers to their customers, who have highly appreciated the product range. When the customer had a problem with one of their products, they quickly sent a team to resolve the issue.

Features of PU Polyurethane Shore D Rollers

1. Material Composition:
   • Polyurethane (PU): Provides a strong, durable surface with excellent abrasion resistance, impact resistance, and flexibility. PU can be formulated to achieve different hardness levels, including Shore D hardness.
2. Hardness:
   • Shore D Hardness: Shore D is a scale used to measure the hardness of materials, where higher values indicate greater hardness. PU rollers with Shore D hardness are typically very hard and rigid, providing strong support and resistance to deformation under heavy loads. Common Shore D values range from 40 to 80.
3. Design:
   • Shape and Dimensions: PU Shore D rollers can come in various shapes, including cylindrical, and can be customized to specific lengths and diameters based on the application needs. The length of these rollers can vary widely, depending on the application, and can be specified according to requirements.
4. Surface Finish:
   • Smooth or Textured: The surface of the PU roller can be smooth for minimal friction or textured for enhanced grip and control, depending on the application.

Applications

1. Material Handling:
   • Conveyor Systems: Used in conveyor systems where high load-bearing capacity and minimal deformation are required. Shore D hardness provides durability and resistance to wear.
   • Roller Tables: Employed in roller tables for transporting and supporting heavy materials or products.
2. Manufacturing:
   • Machinery and Equipment: Applied in various machinery to support and guide moving parts, especially where rigidity and strength are crucial.
3. Automotive:
   • Assembly Lines: Utilized in automotive assembly lines where precise movement and high load support are needed.
4. Construction:
   • Equipment Support: Used in construction equipment for durable and strong support of heavy materials.
5. Packaging:
   • Handling and Sorting: Employed in packaging systems where precise control and durability are required for handling and sorting goods.

Benefits

1. Durability:
   • Long-Lasting: PU Shore D rollers are highly resistant to wear and tear, making them suitable for heavy-duty applications and extending the lifespan of the roller.
2. Load-Bearing Capacity:
   • High Strength: The Shore D hardness provides excellent strength and rigidity, making these rollers capable of supporting heavy loads without significant deformation.
3. Impact Resistance:
   • Shock Absorption: While very hard, the PU material still offers some level of shock absorption, protecting both the roller and the materials being handled.

Additional Information:

Approx. Rs 1,000 / PieceGet Latest Price

Polyurethane (PU) straightener rolls are essential components in various manufacturing processes, particularly in applications where material flatness and alignment are crucial. These rolls help correct any warping or bending in materials, ensuring a smooth and consistent feed into subsequent processing stages.

Key Features

1. Material Composition
   • Constructed from high-quality PU, these rolls are known for their durability and resistance to wear, making them suitable for high-volume operations.
2. Surface Texture
   • Designed with an optimized surface to provide excellent grip and minimize slippage, ensuring accurate material handling.
3. Custom Hardness and Sizes
   • Available in various hardness levels and dimensions, allowing customization based on specific application requirements.

Advantages

• Durability
  PU straightener rolls are resistant to abrasions and impact, extending their lifespan even in demanding environments.
• Shock Absorption
  The elasticity of PU helps absorb shocks and vibrations, protecting both the materials and the machinery from damage.
• Chemical Resistance
  PU can withstand exposure to a variety of chemicals, making it ideal for industries that involve inks, adhesives, and other substances.

Applications

• Metal Processing
  Used in the flattening of metal sheets and strips before further processing, such as cutting or welding.
• Plastic and Film Manufacturing
  Ensuring flatness in films and sheets as they are processed through various machinery.
• Paper and Corrugated Industries
  Assisting in the straightening of paper and corrugated materials to maintain quality during printing and cutting.

Maintenance Tips

1. Regular Inspections
   • Check for signs of wear, such as surface degradation or deformation, to prevent operational issues.
2. Cleaning
   • Keep the rolls clean to maintain grip and ensure the quality of the materials being processed.
3. Proper Alignment
   • Ensure that the rolls are correctly aligned to facilitate effective straightening and minimize strain on machinery.

Conclusion

Polyurethane straightener rolls play a vital role in ensuring the quality and efficiency of material processing across various industries. Their durability, flexibility, and resistance to wear make them a reliable choice for maintaining material flatness and alignment. Regular maintenance and inspections are essential for maximizing their performance and longevity.

Additional Information: